This commit is contained in:
Igor Barcik 2024-11-18 14:37:54 +01:00
parent 86774c95d3
commit fc3aeb9a14
Signed by: biggy
GPG Key ID: EA4CE0D1E2A6DC98
3 changed files with 244 additions and 0 deletions

9
.env.template Normal file
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# Database credentials
DB_SERVER=
DB_NAME=
DB_USER=
DB_PASSWORD=
# Seq logging credentials
SEQ_URL=
SEQ_API_KEY=

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energy_monitor.py Normal file
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import logging
import os
import socket
from dataclasses import dataclass
from datetime import datetime, timedelta
from typing import List, Tuple
import pyodbc
import seqlog
import snap7
from dotenv import load_dotenv
from snap7.util.getters import get_lreal, get_ulint
load_dotenv()
# Configuration
CONN_STR = (
f"Driver={{SQL Server}};"
f"Server={os.getenv('DB_SERVER')};"
f"Database={os.getenv('DB_NAME')};"
f"UID={os.getenv('DB_USER')};"
f"PWD={os.getenv('DB_PASSWORD')};"
)
# Logger setup
root_logger = logging.getLogger()
# Logger setup
seq_logger = seqlog.log_to_seq(
server_url=os.getenv("SEQ_URL"),
api_key=os.getenv("SEQ_API_KEY"),
level=logging.INFO,
support_extra_properties=True,
)
@dataclass
class PlcConfig:
"""
Represents the configuration for a Programmable Logic Controller (PLC) device.
This class holds the necessary information to connect to and read data from a PLC,
including its IP address, database number, and offsets for air and energy data.
Attributes:
`id` (int): The unique identifier for the PLC.
`ip` (str): The IP address of the PLC.
`db_number` (int): The database number to read from the PLC.
`air_offset` (int): The offset within the database for the air data.
`energy_offset` (int): The offset within the database for the energy data.
`is_enabled` (bool): Whether the PLC is enabled and should be monitored.
"""
id: int
ip: str
db_number: int
air_offset: int
energy_offset: int
runstatus_offset: int
is_enabled: bool
@dataclass
class SchedulerConfig:
interval: int
next_read: datetime
class DatabaseManager:
def __init__(self, connection_string: str):
self.conn_str = connection_string
def get_plc_configs(self) -> List[PlcConfig]:
"""
Retrieves a list of enabled PLC configurations from the database.
Returns:
List[PlcConfig]: A list of PlcConfig objects representing the enabled PLCs.
"""
with pyodbc.connect(self.conn_str) as conn:
with conn.cursor() as cursor:
cursor.execute("""
SELECT Id, Ip, DbNumber, AirDbOffset, EnergyDbOffset, RunStatusDbOffset,IsEnable
FROM sch.Plc
WHERE IsEnable = 1
""")
return [PlcConfig(*row) for row in cursor.fetchall()]
def get_scheduler_config(self) -> SchedulerConfig:
"""
Retrieves the scheduler configuration from the database.
Returns:
SchedulerConfig: The scheduler configuration, including the interval and the next read time.
"""
with pyodbc.connect(self.conn_str) as conn:
with conn.cursor() as cursor:
cursor.execute("""
SELECT Interval, NextRead
FROM sch.SchedulerParameters
WHERE Name = 'Python_Energy_Scheduler'
""")
row = cursor.fetchone()
return (
SchedulerConfig(row[0], row[1])
if row
else SchedulerConfig(30, datetime.now())
)
def save_energy_data(self, plc_id: int, energy: float, air: float, state: bool):
with pyodbc.connect(self.conn_str) as conn:
with conn.cursor() as cursor:
cursor.execute(
"""
INSERT INTO sch.Energy (Energy, PlcId, Air, State, CreatedAt)
VALUES (?, ?, ?, ?, ?)
""",
(energy, plc_id, air, state, datetime.now()),
)
conn.commit()
def update_next_read(self, interval_seconds: int):
next_read = datetime.now() + timedelta(seconds=interval_seconds)
with pyodbc.connect(self.conn_str) as conn:
with conn.cursor() as cursor:
cursor.execute(
"""
UPDATE sch.SchedulerParameters
SET NextRead = ?
WHERE Name = 'Python_Energy_Scheduler'
""",
(next_read,),
)
conn.commit()
class PlcManager:
@staticmethod
def check_connection(ip: str, port: int = 102, timeout: int = 1) -> bool:
with socket.socket(socket.AF_INET, socket.SOCK_STREAM) as sock:
sock.settimeout(timeout)
return sock.connect_ex((ip, port)) == 0
def read_plc_data(self, config: PlcConfig) -> Tuple[float, float, bool]:
plc = snap7.client.Client()
try:
plc.connect(config.ip, 0, 1)
db_data = plc.db_read(
config.db_number, config.air_offset, config.energy_offset + 10
) # Read up to energy offset + 8 bytes
air_value = get_ulint(db_data, config.air_offset)
# TODO if (air_value < prev_air_val): update in plc
energy_value = get_lreal(db_data, config.energy_offset)
stauts_value = getattr(db_data, config.runstatus_offset)
return air_value, energy_value, stauts_value
finally:
plc.disconnect()

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main.py Normal file
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import time
from datetime import datetime
from energy_monitor import CONN_STR, DatabaseManager, PlcManager, root_logger
# Globals
DEVICE_DELAY = 1 # Delay between device data fetches
POOL_RATE = 2 # 2s polling rate reading of NextRead value from database
FALLBACK_INTERVAL = 3600 # 1h interval in case db read issue
def process_plc_devices(db_manager: DatabaseManager, plc_manager: PlcManager):
plc_configs = db_manager.get_plc_configs()
for plc_config in plc_configs:
try:
if not plc_manager.check_connection(plc_config.ip):
root_logger.error(
"PLC connection failed",
extra={
"PlcId": plc_config.id,
"PlcIp": plc_config.ip,
"timestamp": datetime.now().isoformat(),
},
)
continue
air_value, energy_value = plc_manager.read_plc_data(plc_config)
db_manager.save_energy_data(plc_config.id, energy_value, air_value, True)
root_logger.info(
"✅ Data successfully read and saved",
extra={
"PlcId": plc_config.id,
"PlcIp": plc_config.ip,
"energy_value": energy_value,
"air_value": air_value,
"timestamp": datetime.now().isoformat(),
},
)
time.sleep(DEVICE_DELAY) # n-second delay between devices
except Exception as e:
root_logger.error(
"Error processing PLC",
extra={
"PlcId": plc_config.id,
"PlcIp": plc_config.ip,
"error": str(e),
"timestamp": datetime.now().isoformat(),
},
)
def main():
db_manager = DatabaseManager(CONN_STR)
plc_manager = PlcManager()
while True:
try:
scheduler_config = db_manager.get_scheduler_config()
if datetime.now() >= scheduler_config.next_read:
process_plc_devices(db_manager, plc_manager)
db_manager.update_next_read(scheduler_config.interval)
time.sleep(POOL_RATE)
except Exception as e:
root_logger.error(
"Main loop error! Falling back to 1h interval.",
extra={"error": str(e), "timestamp": datetime.now().isoformat()},
)
time.sleep(FALLBACK_INTERVAL) # Default fallback interval
if __name__ == "__main__":
main()